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DIY temporary tonneau / bed cover?

CharonPDX

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One of the problems of existing tonneaus is that most assume they can mount to the *top* of the bed rails - the Rivian has the crossbar mounts, gear tunnel buttons, tailgate button there.
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duessell

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What about PVC siding that is used on homes? I think that has a tongue and groove to help with interlocking the panels...
PVC siding is thin and flimsy but PVC trim board like this could work. Unfortunately, I don't have a good way of cutting this to size.
Rivian R1T R1S DIY temporary tonneau / bed cover? 1669037322898
 

connoisseurr

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PVC siding is thin and flimsy but PVC trim board like this could work. Unfortunately, I don't have a good way of cutting this to size.
1669037322898.png
This stuff cuts very easy with a table saw or circular saw. I just used a product like this from HD for staircase risers. No need to paint it, ever 😂
 

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Yeah, you guys could pick a lot nicer materials.
Criteria #1 -Don't want to spend a lot. A lot is subjective, but I took that to be as little as possible and certainly less than $100.

I have a working cover so I'm just here as an instigator.
 

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connoisseurr

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Criteria #1 -Don't want to spend a lot. A lot is subjective, but I took that to be as little as possible and certainly less than $100.

I have a working cover so I'm just here as an instigator.
This is particularly favorable for those who have opted for a manual tonneau cover and don’t expect Rivian to deliver on on their indicated timeline.
 

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I will probably be rigging something up like this in December, likely just the plywood route, painted black. Missing that covered storage while skiing, and we've got an ice climbing/skiing trip towards the end of the year that we would definitely like to have some more protected space for. I'll post some pictures if I am not too embarassed of the final result.
 

COdogman

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PVC siding is thin and flimsy but PVC trim board like this could work. Unfortunately, I don't have a good way of cutting this to size.
1669037322898.png
That's actually perfect. Most Lowes have a big panel cutting saw in the lumber department. I think they are only supposed to give you 1 cut, but if you're nice to them most will do more. Especially if it's just 1 panel.
 

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Here's mine. It's just an old piece of wood paneling we had out in the shop that happened to be the right size. To slide the panel into the rails, I took a hacksaw to the plastic end-tabs at the tailgate and cut out a rectangle section. This also lets me slide in the end panel of the original tonneau. I had a can of camo-green paint that is a close match to Launch Green that I used to paint the dark wood-colored panel. The black panel at the back is the original end panel of the Rivian tonneau and acts a good support for the wood panel piece. Going into winter, I had to do something to seal up the bed.
Rivian R1T R1S DIY temporary tonneau / bed cover? 1669056816805
 

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connoisseurr

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connoisseurr

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That's actually perfect. Most Lowes have a big panel cutting saw in the lumber department. I think they are only supposed to give you 1 cut, but if you're nice to them most will do more. Especially if it's just 1 panel.
You get 1 cut for free, and then a small fee for each cut thereafter. Now, I don't know if they will cut PVC trim, as it makes a HUGE mess.
 

COdogman

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You get 1 cut for free, and then a small fee for each cut thereafter. Now, I don't know if they will cut PVC trim, as it makes a HUGE mess.
They don't like to do it, but I've gotten them to cut FRP panels for me in the past. It is a freakin mess for sure!
 

NooterIA

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I stopped by Menards today to look at the HDPE panels and they'd no doubt work for this. I'd probably just do 3x panels with maybe weather stripping between each panel. I was moments from buying it and the thought crossed my mind, this truck cost more than my first house and here I am trying to do a homemade tonneau cover....wtf. Anyway, I left without buying it along with a recharged anger for this tonneau situation as a whole.
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