onesoil
Well-Known Member
- First Name
- Sid
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- Jun 16, 2022
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- Location
- Montpelier VT
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- 2022 Rivian R1T
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- Director of Operations at Vermont Compost Company
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- #1
Four years, four R1Ts: a bitter-sweet cautionary tale—especially for anyone considering a used Rivian, or any vehicle from the brand.
Buckle up. I'm aware that this is a very long post, perhaps the longest ever? I'll start with the bulleted tl;dr, for those who want the punchline without all the reading. I did use Claude to help organize and catalogue all of the work orders and help me write some of this post, since this story has become too long for me to accurately recall/recite and I frankly don't have the energy/time to do it all myself.
(fullsize PDF linked below)
tl;dr
Four R1Ts, four years, real Vermont conditions, but mostly commuter/personal duty, not work-truck abuse. We genuinely love these trucks; nothing else on the market is a smaller-than-full-size full EV pickup, and the practicality is unmatched. The reliability record is another story:
The long and the not-so-short of it all
Some of you may know pieces of this story from my posts over the years (the HVAC/wet carpet PSA, the damper threads, etc.), but with R2 deliveries starting and Gen 1 prices on the used market looking awfully tempting, I figured it was time to put the whole picture in one place. I finally sat down with every service document we have (46 documents covering 41 unique work orders, and counting, October 2022 through last month) and actually tallied it all up. Not vibes, not memory. The actual paperwork, plus a folder of email correspondence with service managers going back to 2024.
Who we are / how we use them
We're in Vermont and we have four R1Ts in the family business: my father's 2022 Launch Edition, my 2022 Quad Large (a former demo truck with 10k on it when I bought it), and two 2024 Dual Larges. And let me head off the most predictable reply right now: these are not work trucks. They're trucks that sometimes do work. By time, by miles, by any measure you like, they're mostly commuters and personal vehicles:
The sweet (because there genuinely is a lot of it)
I want to be clear up front: we didn't end up with four of these by accident, and I'm not writing this as someone who hates his truck. As vehicles to drive, they're remarkable. The winter capability is the best of anything we've owned. One-pedal driving on a washboard dirt road in February is something no other truck does as well.
But the thing I love most is the sheer practicality. I don't want a full-size truck, and I want a full EV, and to this day there is still no other option for a smaller-than-full-size electric truck. Nothing else fills this space. The storage is ridiculous in the best way: gear tunnel, frunk, and bed swallow all my tools, the ever-shrinking pile of kid gear (my son's not an infant anymore), bikes, skis, the rooftop tent, a mini fridge, and on and on. It works, it plays, it goes on-road and off-road, and it does all of it in one vehicle. When people ask why we have four, this is the answer—not brand loyalty, just that nothing else does what these do.
And a detail that says it better than I can: my almost-four-year-old son has ridden in so many loaners over the years (we've had nearly every color at this point) that when he climbs into my actual truck he asks, "Daddy, is this our truck?" That's funny and a little sad in equal measure, and it captures the whole ownership experience in one sentence.
Credit where due, too: nearly everything below was fixed under warranty without a fight. Rivian has never nickel-and-dimed us on a legitimate warranty claim (with a couple of exceptions I'll get to).
That's exactly what makes this bitter-sweet. The trucks are wonderful. I love mine almost as much as I sometimes hate it. The reliability record is the problem—and it's a problem that transfers to whoever owns these vehicles after the warranty runs out.
The bitter, by the numbers
Across the four trucks, from the actual work orders:
The recurring failures (the part used buyers should read twice)
Hydraulic dampers: 4 of 4 trucks, 8 separate visits, at least 13 damper modules plus a hydraulic pump. My Quad Large is on its third set of rear dampers that I know of (I can't be sure due to it being a demo I got at 10k miles): two replaced at 11,231 miles, again at 29,363, and again this year at 42,513. That's a fresh pair roughly every 13–18k miles—like a consumable.
My father's launch truck had its entire system done at ~23,700 miles (front and rear dampers/airsprings, compressor, accumulator, jounce lines) after it got stuck slammed in its lowest setting and had to be towed (17 days at the service center for that one).
Both Dual Larges have had rear dampers replaced too, so this is not just an early-build issue. And here's the kicker—the newest truck, the builder's Dual Large, is now on its second rear damper before 20k miles. The first was found leaking at 15,505 in February; the second was found by the mobile tech doing the brake job in June—a major leak at under 20,000 miles, on a damper that was itself only a few months old.
And here's the part that should really get your attention if you're shopping used: the majority of our recent damper failures were found by technicians while the trucks were in for unrelated work. We hadn't noticed anything. These things leak silently. I noticed my own because I rotate my wheels and tires and swap summer/winter sets. Each time I've gone from summer to winter sets and back again I've noticed fluid leaking from my rear dampers (in the two years I've owned my truck).
Front halfshafts/hubs: 4 of 4 trucks. Between the two 2022s, multiple halfshafts and three front hubs (one corner done twice), and my Quad Large is getting another front halfshaft right now, in the same visit as the HVAC job, plus the FSAM "ting washer" campaign on both Dual Larges. If you've heard the famous Rivian click, we've lived it across the whole fleet.
Air supply system: 3 of 4 trucks. Compressors, an accumulator, a ride-height sensor. And here's a root cause that never made it onto a work order but was confirmed to me in writing by the service center: the compressor failure that left my father's truck stuck slammed in its lowest setting was bi-metallic / dissimilar-metals corrosion around a plug on the air suspension unit. File that under "things salt-state buyers should know." It's not an isolated corrosion story, either; by spring 2026 we had visible corrosion on the faces of front sensors on two different trucks. (One other compressor replacement, on a 2024 at 15,505 miles, was on us, but that one's not on Rivian: rodents got to it. More on that below.)
HVAC condensate → wet carpets: 3 of 4 trucks, and one on its second replacement. I made a PSA about this last summer and I stand by every word. Plugged condensate drains (water backing up into the cabin and soaking the carpets) have hit three of the four trucks, with the builder's Dual Large the lone holdout so far. My father's launch truck had its HVAC assembly replaced twice in three weeks after it threw an "electrical hazard, do not drive through water" warning and was effectively bricked (16 days in service). The mechanic's Dual Large had its HVAC assembly replaced last September. And as I write this, my own Quad Large is sitting at the service center getting a full HVAC assembly and carpet replacement, its second (its first was last August), along with a front halfshaft. That current visit is a good example of what I mean about wasted time:
I told them from day one this was a condensate-backup issue, same as the PSA. They came back saying they couldn't replicate it in the shop. So I asked a simple question: did you run the AC indoors in your climate-controlled bay, or outside in real Vermont heat and humidity? The advisor confirmed it was the former, and agreed that was a plausible reason the tech couldn't reproduce a humidity-driven condensate problem. Several days later they confirmed the HVAC did in fact need replacing, and only then, on July 1, well over a week into the appointment, did they order the parts. That's potentially weeks of service-center time that proactive parts-ordering at booking could have saved. (In fairness, I'm working with limited information, and it's possible the parts weren't available earlier regardless. And to their credit, this particular center has been notably better to deal with than some. But the pattern of diagnosing narrowly, waiting, re-diagnosing, then ordering is exactly the kind of structural drag that turns a known, customer-identified failure into a multi-week stay.)
And the erratic HVAC behavior we've seen on multiple trucks (random fan speeds, defrost that only works after toggling the system off and on)? A service manager told me in writing it's likely the evaporator freezing, with future software updates "expected to improve performance and reduce frequency." So Rivian knew about these issues all last winter—but didn't manage to fix them until the March update.
Powered tonneau: 3 of 4 trucks, six covers between them. My Quad Large is the standout: replaced in October 2024 for thermal-expansion jamming, and the brand-new replacement cover's slats buckled and jammed it shut sixteen days later (the work order's cause line reads, in its entirety, "Tonneau cover is faulty"), then ultimately upgraded to the V2 rollup design. The launch truck had its stacked-slat cover replaced after sticking mid-travel, and later got the V2 as well. One Dual Large's cover was stuck closed within ten months of installation and was swapped to the "revised power rollup," which is Rivian's own wording on the work order. All three trucks now wear the redesigned V2, which is to say: every original-design cover we owned either failed or was superseded. When the manufacturer ends up replacing the design fleet-wide, that tells you what they think of the original. Bonus discovery for V2 owners: I was told the tonneau gasket is not a serviceable part, so if your seal deforms (mine has), the fix is a whole new cover assembly.
Driver door handles: 3 of 4 trucks, 4 visits. Every single failure was the front-left handle—the one the driver uses fifty times a day. Add in the dead card reader on one of the 2024s.
AXM failures: 2 of 4 trucks, three weeks apart. The AXM (Autonomy eXperience Module) is the liquid-cooled computer that is, essentially, the truck's brain for infotainment and ADAS, and in late summer 2025 it overheated and was replaced on two of our trucks. One work order reads "AXM module overheated and 4 internal modules failed"; the other, "AXM cold plate overheat, causing system shutdown to prevent thermal damage," with logged CPU temps hitting 76°C at 3 AM. A major liquid-cooled ECU cooking itself on two trucks in the same month is worth flagging, especially since one of those trucks first spent weeks being chased for a mystery "driver assistance error" (a radar was the original suspect) before the AXM was identified. Those two repairs account for the 23-day and 20-day service stays on the timeline.
And the rest, briefly: LV harness repairs on my truck four times in eight months (with a wheel-speed sensor as collateral), steering wheels replaced under the high-speed-vibration TSB on both 2022 trucks (the tech's note on mine is a keeper: "there is no place to legally drive at the speed the customer has concern. 55 was the best possible in the boston area"), 12V batteries proactively replaced three times across the two 2024s, defrost components on two trucks, A-pillar appliques on two trucks the same month, rear lateral links twice on the launch truck, ultrasonic sensors, coolant/turtle-mode events on two trucks, plus ten recall/FSAM campaign actions across the fleet, including the rear toe-link recall.
There's also a category I've started calling "rework": instances where a service visit caused the next one. Outlets left unplugged after a tonneau job. A door latch broken during a handle replacement. Clicking after brake service. An ADAS fault that appeared the day we picked a truck up. A gap between the A-pillar trim and the dash after the HVAC job ("corrected trim not being installed properly," per the work order). Both of our windshield replacements, two for two, came back with a non-functioning rain sensor; the cause line on mine reads "rain sensor was not clipped in properly." Individually forgivable, but as a pattern it pads that 205-day downtime number.
What it actually cost us (and what it would cost YOU out of warranty) Our true out-of-pocket on repairs and wear items (setting aside glass/body damage and accessories):
Now the thought experiment that should keep any prospective used Rivian buyer up at night: take the warranty away. Those ~90 warranty items (multiple complete damper sets, an entire air suspension system, HVAC assemblies, halfshafts and hubs, harnesses, a hydraulic pump) all become the owner's problem at dealer labor rates ($230/hr on our recent invoices), on a vehicle your local independent shop mostly can't touch. We've decided none of these four will stay in the family past its warranty. Out of warranty, a Gen 1 is a financial dice-roll—except we've watched the dice land 41 times, so we know the odds. While I don't know what the cost would have been for all of these repairs (we never will), I can only imagine it has to be well into the 6 figure range at this point.
The cost that isn't in any work order There's a whole category of expense the paperwork doesn't capture: my time on the phone. Across 41 service visits I'd honestly estimate it in cumulative days, possibly weeks. Not because any one call is unreasonable, but because the system makes you repeat yourself endlessly. You can't call the service center directly, and that's not me editorializing; a service manager confirmed it to me in writing this February: "At this time, there is no direct phone line to the service center." The official protocol is to call the central line and, if you don't hear back within 48 hours, escalate. Everything routes through call-center staff who can't see what's actually happening on the ground. At one point the call center scheduled all four of our trucks for service at the same time. There's no consistent point person you can reach promptly. Every handoff resets the clock, and on a fleet with this many open threads, the handoffs never stop. (To Rivian's credit, I've been told a direct line to service centers is coming. It was supposed to arrive months ago.)
I want to be careful here, because the SC staff themselves have mostly been genuinely good, people doing their best inside a structure that kneecaps them. The inefficiency costs everyone: me, our business, the techs, and frankly Rivian itself, which pays for the duplicated effort.
And it shapes outcomes. If I had to grade the treatment we've received over four years, the honest word is inconsistent. Mostly okay, sometimes genuinely great, but I've often felt that if I weren't a shrewd and dogged negotiator, we'd have had a much worse result. A used buyer inherits the same process with less history, less leverage, and eventually no warranty. The dice-roll isn't just the components—it's whether you have the time and temperament to advocate for yourself, repeatedly, through a system that doesn't remember you.
A loaner saga (read the fine print before you need it)
Loaners deserve their own section, because what we learned the hard way is something every buyer should know going in: the warranty guide and the service terms say two different things. Page 6 of the New Vehicle Limited Warranty Guide says Rivian "will offer you alternative transportation for the duration of the warranty repair free of charge." The service terms you actually operate under call alternative transportation "a courtesy" offered "in its sole discretion," revocable "at any time without notice." Guess which document wins in practice.
Over four years we've lived the whole arc. We've had stretches where loaners worked beautifully, including one genuinely heroic save where a manager had a just-returned R1T driven three hours north to us, with a chase vehicle, the same day my truck needed to go in (after I'd refused a tow because no transportation had been arranged). We've also been told, mid-failure, that there were zero loaners available. The manager's own numbers at the time: 27 loaners against 45 vehicles in progress, with Enterprise several days out from having any vehicle.
And then there's the chapter I'll own my share of: at one point our loaner privileges were revoked. Some of it was on us. A loaner came back dirtier than it should have (a handoff went sideways on our end), with a dent we immediately disclosed and offered to pay for, and during one truck's intermittent turtle-mode episode I handed the loaner to my employee so he wouldn't end up stranded, which technically violated the driver agreement (I told them so myself). I don't love how we returned that vehicle, and I said so at the time. But the expectation attached to it was, frankly, absurd: that customers return loaners essentially rental-ready for the next customer. What rental company on earth requires that? The reason behind the expectation is the telling part. I was told the service center has no detailing staff—so the service manager sometimes details loaners personally. Sit with that for a second: the manager of a major regional service center, hand-detailing courtesy cars. That's a resourcing problem, not a customer problem.
The privileges were reinstated, but only after I went over the local manager's head and spoke directly with the Regional Service Manager, and only after we negotiated the obvious (that returning a detailed vehicle requires being given time to detail it). The next loaner went out and came back without issue. Which is the whole point of this section: the outcome was fine—but it was fine because I escalated, negotiated, and didn't take the first answer. "Courtesy, at our sole discretion" means your transportation during warranty repairs depends on inventory, on policy interpretation, and on how hard you push. Plan accordingly.
If you're shopping a used Gen 1
I'm not telling you not to. I'm telling you to go in with your eyes open:
This part isn't just about used Gen 1s. With R2 deliveries starting, I have a serious concern for anyone buying any Rivian right now: I don't see how the service infrastructure, as it currently stands and as it appears positioned to scale, absorbs the demand that R2 is about to uncork.
To be fair: R2 (and to a lesser extent Gen 2) looks like it genuinely improved on a lot of Gen 1's shortcomings. Rivian makes an appealing, well-marketed product, and they clearly learn. But I've never known a vehicle that needs zero service, especially one living somewhere like Vermont. Every R2 sold is a future service appointment—and they're about to sell a lot of them into a network that already struggles with the load from R1 volumes. And I don't have to speculate about that load; I have it in writing from the managers themselves. In February 2025, Chelsea had 27 loaners against 45 vehicles in progress, with none available. In August 2025, the same center was "fully booked through November," a three-month scheduling backlog, before a single R2 hit the road. Add our own paperwork: vehicles sitting at the SC for days or weeks before scheduled work even begins (received-to-ready gaps of up to 23 days on our work orders), and return visits to fix what the last visit caused or missed.
There have been real improvements over our four years, and I want to acknowledge that. But there have also been fresh causes for concern. Our most recent round of work at Hudson was, frankly, very disappointing: multiple trucks had to go right back for additional work, or to correct things missed on the first trip. That's the network before R2 volume lands on it. If you're ordering an R2 expecting Gen 1 lessons to have been learned in the metal, you may be right—but you'll be sharing a service center with all of us, and the math on bays, techs, and appointments is not obviously in your favor. I'd genuinely love for Rivian to prove this concern wrong, and they still have a window to do it.
What Gen 2 gets right (from a lot of loaner miles in several different ones at this point)
Here's a silver lining to the loaner carousel: I've now spent real seat time in Gen 2 R1T and R1S loaners, and there's a lot to like. If you're cross-shopping generations, my impressions:
And the things I'd genuinely miss coming from my early Gen 1:
If you're still planning on buying one after reading all of this—some tips (and my most coveted quality of life upgrades)
And now (a little more than a few) from along this journey to lighten the mood... featuring a few of the various (brightly colored) loaners we've had along the way. Stay adventurous they said. Little did we know exactly what kind of adventure we were embarking on. We knew we'd bleed being on the cutting edge, but I didn't know how much blood would be involved.
Buckle up. I'm aware that this is a very long post, perhaps the longest ever? I'll start with the bulleted tl;dr, for those who want the punchline without all the reading. I did use Claude to help organize and catalogue all of the work orders and help me write some of this post, since this story has become too long for me to accurately recall/recite and I frankly don't have the energy/time to do it all myself.
(fullsize PDF linked below)
tl;dr
Four R1Ts, four years, real Vermont conditions, but mostly commuter/personal duty, not work-truck abuse. We genuinely love these trucks; nothing else on the market is a smaller-than-full-size full EV pickup, and the practicality is unmatched. The reliability record is another story:
- The paperwork: 41 service visits, ~205 documented days in the shop (my truck's still in it as I post this), ~90 warranty line items, ~$25,300 out of our own pockets even with full warranty coverage.
- The same expensive systems fail on nearly every truck: dampers 4/4, halfshafts 4/4, brakes 4/4 (all by ~20–24k miles, ~$6,981 total, none covered), air supply 3/4, HVAC/wet carpets 3/4. The truck with the most warranty repairs is the one that mostly commutes.
- Rivian fixed nearly all of it without a fight, which is exactly the problem, because a used buyer won't have that shield. Out of warranty, these repairs run at $230/hr on a truck your local shop can't service.
- The hidden cost: cumulative days (weeks?) of my life on the phone, through a system with no direct SC line and no consistent point of contact. Outcomes were inconsistent, better when you push hard, worse if you don't.
- "Alternative transportation" during warranty repairs is officially a revocable courtesy, whatever the warranty guide implies. Read the fine print before you need a loaner.
- The R2 concern: the service network was "fully booked through November" last August, before a single R2 existed. New buyers will share it with every Gen 1 on this forum.
- Gen 2 is genuinely better in a lot of ways (hands-free driving, quieter, active high beams), but the suspension and brakes look largely carried over and likely just as failure-prone, and those are the systems that cost the most. No vehicle needs zero service, especially here.
- If you buy anyway: get the full work-order history, inspect the dampers on a lift, budget for brakes by ~20k, price extended coverage before you buy, and be honest about whether you have the temperament to self-advocate.
- The bottom line: we won't own these past warranty (though an extended warranty tempts me to keep mine; I love the thing almost as much as I hate it). If you're buying used, the remaining warranty is the most valuable thing on the window sticker. Think long and hard about owning one of these vehicles without warranty coverage. Bitter-sweet is the only honest word for it.
The long and the not-so-short of it all
Some of you may know pieces of this story from my posts over the years (the HVAC/wet carpet PSA, the damper threads, etc.), but with R2 deliveries starting and Gen 1 prices on the used market looking awfully tempting, I figured it was time to put the whole picture in one place. I finally sat down with every service document we have (46 documents covering 41 unique work orders, and counting, October 2022 through last month) and actually tallied it all up. Not vibes, not memory. The actual paperwork, plus a folder of email correspondence with service managers going back to 2024.
Who we are / how we use them
We're in Vermont and we have four R1Ts in the family business: my father's 2022 Launch Edition, my 2022 Quad Large (a former demo truck with 10k on it when I bought it), and two 2024 Dual Larges. And let me head off the most predictable reply right now: these are not work trucks. They're trucks that sometimes do work. By time, by miles, by any measure you like, they're mostly commuters and personal vehicles:
- One of the Dual Larges belongs to our builder. Cap and racks, the occasional bit of lumber or a hardware-store run, but its main job is hauling his kids to school and sports. It's his only vehicle, for everything.
- The other Dual Large is our heavy-equipment mechanic's commuter and parts-getter. It carries a small 40-gallon biodiesel tank to top up machines, but his real work happens out of a dedicated service truck with a crane, welder, and compressor.
- Mine is mostly a personal vehicle. Its "work" is driving the dirt roads around our three compost/potting-soil manufacturing sites spread across ~100 acres, roads we maintain well. I've been "off-road" in the recreational sense maybe a handful of times.
- My father's truck is the honest exception: he has mobility issues that make walking increasingly difficult, so the truck effectively works the way some people use a UTV, out on the fringes of the property and through areas still being cleared and developed. His carries real battle scars (some we've paid to fix, most it still wears), and I won't pretend otherwise.
The sweet (because there genuinely is a lot of it)
I want to be clear up front: we didn't end up with four of these by accident, and I'm not writing this as someone who hates his truck. As vehicles to drive, they're remarkable. The winter capability is the best of anything we've owned. One-pedal driving on a washboard dirt road in February is something no other truck does as well.
But the thing I love most is the sheer practicality. I don't want a full-size truck, and I want a full EV, and to this day there is still no other option for a smaller-than-full-size electric truck. Nothing else fills this space. The storage is ridiculous in the best way: gear tunnel, frunk, and bed swallow all my tools, the ever-shrinking pile of kid gear (my son's not an infant anymore), bikes, skis, the rooftop tent, a mini fridge, and on and on. It works, it plays, it goes on-road and off-road, and it does all of it in one vehicle. When people ask why we have four, this is the answer—not brand loyalty, just that nothing else does what these do.
And a detail that says it better than I can: my almost-four-year-old son has ridden in so many loaners over the years (we've had nearly every color at this point) that when he climbs into my actual truck he asks, "Daddy, is this our truck?" That's funny and a little sad in equal measure, and it captures the whole ownership experience in one sentence.
Credit where due, too: nearly everything below was fixed under warranty without a fight. Rivian has never nickel-and-dimed us on a legitimate warranty claim (with a couple of exceptions I'll get to).
That's exactly what makes this bitter-sweet. The trucks are wonderful. I love mine almost as much as I sometimes hate it. The reliability record is the problem—and it's a problem that transfers to whoever owns these vehicles after the warranty runs out.
The bitter, by the numbers
Across the four trucks, from the actual work orders:
- 41 service visits in ~3.5 years
- 90 warranty/campaign line items
- ~205 documented days in service (and that's a floor; several work orders don't list a ready date, and my truck is still in the shop as I post this, on day 15+ of the HVAC/halfshaft job)
- ~$25,300 out of pocket (though to be fair, $10,325 of that is glass/road damage, another chunk is elective accessories and maintenance, and some is rodent damage, i.e. rural Vermont problems). The number that should worry you is below.
- 16 recurring failure modes, meaning the same component class failing on multiple trucks, or repeatedly on one truck
The recurring failures (the part used buyers should read twice)
Hydraulic dampers: 4 of 4 trucks, 8 separate visits, at least 13 damper modules plus a hydraulic pump. My Quad Large is on its third set of rear dampers that I know of (I can't be sure due to it being a demo I got at 10k miles): two replaced at 11,231 miles, again at 29,363, and again this year at 42,513. That's a fresh pair roughly every 13–18k miles—like a consumable.
My father's launch truck had its entire system done at ~23,700 miles (front and rear dampers/airsprings, compressor, accumulator, jounce lines) after it got stuck slammed in its lowest setting and had to be towed (17 days at the service center for that one).
Both Dual Larges have had rear dampers replaced too, so this is not just an early-build issue. And here's the kicker—the newest truck, the builder's Dual Large, is now on its second rear damper before 20k miles. The first was found leaking at 15,505 in February; the second was found by the mobile tech doing the brake job in June—a major leak at under 20,000 miles, on a damper that was itself only a few months old.
And here's the part that should really get your attention if you're shopping used: the majority of our recent damper failures were found by technicians while the trucks were in for unrelated work. We hadn't noticed anything. These things leak silently. I noticed my own because I rotate my wheels and tires and swap summer/winter sets. Each time I've gone from summer to winter sets and back again I've noticed fluid leaking from my rear dampers (in the two years I've owned my truck).
Front halfshafts/hubs: 4 of 4 trucks. Between the two 2022s, multiple halfshafts and three front hubs (one corner done twice), and my Quad Large is getting another front halfshaft right now, in the same visit as the HVAC job, plus the FSAM "ting washer" campaign on both Dual Larges. If you've heard the famous Rivian click, we've lived it across the whole fleet.
Air supply system: 3 of 4 trucks. Compressors, an accumulator, a ride-height sensor. And here's a root cause that never made it onto a work order but was confirmed to me in writing by the service center: the compressor failure that left my father's truck stuck slammed in its lowest setting was bi-metallic / dissimilar-metals corrosion around a plug on the air suspension unit. File that under "things salt-state buyers should know." It's not an isolated corrosion story, either; by spring 2026 we had visible corrosion on the faces of front sensors on two different trucks. (One other compressor replacement, on a 2024 at 15,505 miles, was on us, but that one's not on Rivian: rodents got to it. More on that below.)
HVAC condensate → wet carpets: 3 of 4 trucks, and one on its second replacement. I made a PSA about this last summer and I stand by every word. Plugged condensate drains (water backing up into the cabin and soaking the carpets) have hit three of the four trucks, with the builder's Dual Large the lone holdout so far. My father's launch truck had its HVAC assembly replaced twice in three weeks after it threw an "electrical hazard, do not drive through water" warning and was effectively bricked (16 days in service). The mechanic's Dual Large had its HVAC assembly replaced last September. And as I write this, my own Quad Large is sitting at the service center getting a full HVAC assembly and carpet replacement, its second (its first was last August), along with a front halfshaft. That current visit is a good example of what I mean about wasted time:
I told them from day one this was a condensate-backup issue, same as the PSA. They came back saying they couldn't replicate it in the shop. So I asked a simple question: did you run the AC indoors in your climate-controlled bay, or outside in real Vermont heat and humidity? The advisor confirmed it was the former, and agreed that was a plausible reason the tech couldn't reproduce a humidity-driven condensate problem. Several days later they confirmed the HVAC did in fact need replacing, and only then, on July 1, well over a week into the appointment, did they order the parts. That's potentially weeks of service-center time that proactive parts-ordering at booking could have saved. (In fairness, I'm working with limited information, and it's possible the parts weren't available earlier regardless. And to their credit, this particular center has been notably better to deal with than some. But the pattern of diagnosing narrowly, waiting, re-diagnosing, then ordering is exactly the kind of structural drag that turns a known, customer-identified failure into a multi-week stay.)
And the erratic HVAC behavior we've seen on multiple trucks (random fan speeds, defrost that only works after toggling the system off and on)? A service manager told me in writing it's likely the evaporator freezing, with future software updates "expected to improve performance and reduce frequency." So Rivian knew about these issues all last winter—but didn't manage to fix them until the March update.
Powered tonneau: 3 of 4 trucks, six covers between them. My Quad Large is the standout: replaced in October 2024 for thermal-expansion jamming, and the brand-new replacement cover's slats buckled and jammed it shut sixteen days later (the work order's cause line reads, in its entirety, "Tonneau cover is faulty"), then ultimately upgraded to the V2 rollup design. The launch truck had its stacked-slat cover replaced after sticking mid-travel, and later got the V2 as well. One Dual Large's cover was stuck closed within ten months of installation and was swapped to the "revised power rollup," which is Rivian's own wording on the work order. All three trucks now wear the redesigned V2, which is to say: every original-design cover we owned either failed or was superseded. When the manufacturer ends up replacing the design fleet-wide, that tells you what they think of the original. Bonus discovery for V2 owners: I was told the tonneau gasket is not a serviceable part, so if your seal deforms (mine has), the fix is a whole new cover assembly.
Driver door handles: 3 of 4 trucks, 4 visits. Every single failure was the front-left handle—the one the driver uses fifty times a day. Add in the dead card reader on one of the 2024s.
AXM failures: 2 of 4 trucks, three weeks apart. The AXM (Autonomy eXperience Module) is the liquid-cooled computer that is, essentially, the truck's brain for infotainment and ADAS, and in late summer 2025 it overheated and was replaced on two of our trucks. One work order reads "AXM module overheated and 4 internal modules failed"; the other, "AXM cold plate overheat, causing system shutdown to prevent thermal damage," with logged CPU temps hitting 76°C at 3 AM. A major liquid-cooled ECU cooking itself on two trucks in the same month is worth flagging, especially since one of those trucks first spent weeks being chased for a mystery "driver assistance error" (a radar was the original suspect) before the AXM was identified. Those two repairs account for the 23-day and 20-day service stays on the timeline.
And the rest, briefly: LV harness repairs on my truck four times in eight months (with a wheel-speed sensor as collateral), steering wheels replaced under the high-speed-vibration TSB on both 2022 trucks (the tech's note on mine is a keeper: "there is no place to legally drive at the speed the customer has concern. 55 was the best possible in the boston area"), 12V batteries proactively replaced three times across the two 2024s, defrost components on two trucks, A-pillar appliques on two trucks the same month, rear lateral links twice on the launch truck, ultrasonic sensors, coolant/turtle-mode events on two trucks, plus ten recall/FSAM campaign actions across the fleet, including the rear toe-link recall.
There's also a category I've started calling "rework": instances where a service visit caused the next one. Outlets left unplugged after a tonneau job. A door latch broken during a handle replacement. Clicking after brake service. An ADAS fault that appeared the day we picked a truck up. A gap between the A-pillar trim and the dash after the HVAC job ("corrected trim not being installed properly," per the work order). Both of our windshield replacements, two for two, came back with a non-functioning rain sensor; the cause line on mine reads "rain sensor was not clipped in properly." Individually forgivable, but as a pattern it pads that 205-day downtime number.
What it actually cost us (and what it would cost YOU out of warranty) Our true out-of-pocket on repairs and wear items (setting aside glass/body damage and accessories):
- Brakes: ~$6,981 across all four trucks. This is the one nobody warns you about on an EV. All four corners at 20,102 miles on one Dual Large; front and rear rotors at 19,397 on the launch truck; front rotors at 23,561 on my Quad Large, then a full rear service at 42,513. And the truck that completes the set: the last of our four just had all four rotors and both pad sets done at 20,068 miles, $1,742.62, paid out of pocket. That makes it four of four trucks needing major brake work by ~20–24k miles—every single one, in the same narrow mileage window. Vermont winters and 7,000-lb trucks are surely contributors, but "EVs barely use their brakes" has not been our experience, and none of it is covered.
- Rodent damage: $1,418 for an air suspension compressor on one of the 2024s at 15,505 miles. Not Rivian's fault, but if you live somewhere rural, know that mice and these trucks get along entirely too well, and animal damage is not a warranty item. Worth a conversation with your insurer.
Now the thought experiment that should keep any prospective used Rivian buyer up at night: take the warranty away. Those ~90 warranty items (multiple complete damper sets, an entire air suspension system, HVAC assemblies, halfshafts and hubs, harnesses, a hydraulic pump) all become the owner's problem at dealer labor rates ($230/hr on our recent invoices), on a vehicle your local independent shop mostly can't touch. We've decided none of these four will stay in the family past its warranty. Out of warranty, a Gen 1 is a financial dice-roll—except we've watched the dice land 41 times, so we know the odds. While I don't know what the cost would have been for all of these repairs (we never will), I can only imagine it has to be well into the 6 figure range at this point.
The cost that isn't in any work order There's a whole category of expense the paperwork doesn't capture: my time on the phone. Across 41 service visits I'd honestly estimate it in cumulative days, possibly weeks. Not because any one call is unreasonable, but because the system makes you repeat yourself endlessly. You can't call the service center directly, and that's not me editorializing; a service manager confirmed it to me in writing this February: "At this time, there is no direct phone line to the service center." The official protocol is to call the central line and, if you don't hear back within 48 hours, escalate. Everything routes through call-center staff who can't see what's actually happening on the ground. At one point the call center scheduled all four of our trucks for service at the same time. There's no consistent point person you can reach promptly. Every handoff resets the clock, and on a fleet with this many open threads, the handoffs never stop. (To Rivian's credit, I've been told a direct line to service centers is coming. It was supposed to arrive months ago.)
I want to be careful here, because the SC staff themselves have mostly been genuinely good, people doing their best inside a structure that kneecaps them. The inefficiency costs everyone: me, our business, the techs, and frankly Rivian itself, which pays for the duplicated effort.
And it shapes outcomes. If I had to grade the treatment we've received over four years, the honest word is inconsistent. Mostly okay, sometimes genuinely great, but I've often felt that if I weren't a shrewd and dogged negotiator, we'd have had a much worse result. A used buyer inherits the same process with less history, less leverage, and eventually no warranty. The dice-roll isn't just the components—it's whether you have the time and temperament to advocate for yourself, repeatedly, through a system that doesn't remember you.
A loaner saga (read the fine print before you need it)
Loaners deserve their own section, because what we learned the hard way is something every buyer should know going in: the warranty guide and the service terms say two different things. Page 6 of the New Vehicle Limited Warranty Guide says Rivian "will offer you alternative transportation for the duration of the warranty repair free of charge." The service terms you actually operate under call alternative transportation "a courtesy" offered "in its sole discretion," revocable "at any time without notice." Guess which document wins in practice.
Over four years we've lived the whole arc. We've had stretches where loaners worked beautifully, including one genuinely heroic save where a manager had a just-returned R1T driven three hours north to us, with a chase vehicle, the same day my truck needed to go in (after I'd refused a tow because no transportation had been arranged). We've also been told, mid-failure, that there were zero loaners available. The manager's own numbers at the time: 27 loaners against 45 vehicles in progress, with Enterprise several days out from having any vehicle.
And then there's the chapter I'll own my share of: at one point our loaner privileges were revoked. Some of it was on us. A loaner came back dirtier than it should have (a handoff went sideways on our end), with a dent we immediately disclosed and offered to pay for, and during one truck's intermittent turtle-mode episode I handed the loaner to my employee so he wouldn't end up stranded, which technically violated the driver agreement (I told them so myself). I don't love how we returned that vehicle, and I said so at the time. But the expectation attached to it was, frankly, absurd: that customers return loaners essentially rental-ready for the next customer. What rental company on earth requires that? The reason behind the expectation is the telling part. I was told the service center has no detailing staff—so the service manager sometimes details loaners personally. Sit with that for a second: the manager of a major regional service center, hand-detailing courtesy cars. That's a resourcing problem, not a customer problem.
The privileges were reinstated, but only after I went over the local manager's head and spoke directly with the Regional Service Manager, and only after we negotiated the obvious (that returning a detailed vehicle requires being given time to detail it). The next loaner went out and came back without issue. Which is the whole point of this section: the outcome was fine—but it was fine because I escalated, negotiated, and didn't take the first answer. "Courtesy, at our sole discretion" means your transportation during warranty repairs depends on inventory, on policy interpretation, and on how hard you push. Plan accordingly.
If you're shopping a used Gen 1
I'm not telling you not to. I'm telling you to go in with your eyes open:
- Get the complete service history. Not the Carfax, the actual Rivian work orders. If a seller can't or won't produce them, walk. A Gen 1 with no service history isn't a unicorn; it's a truck whose problems haven't been fixed yet.
- Put it on a lift and look at the dampers. All four, plus the jounce lines. They leak before they announce themselves. Ask specifically when each damper was last replaced; on our trucks the answer matters more than the odometer.
- Pull the floor mats and feel the carpet, then check whether the HVAC drain service or carpet replacement is in the history. If it's never been done, assume it's coming.
- Budget real money for brakes by ~20–25k miles if it lives anywhere with winter.
- Cycle the tonneau, every door handle (especially driver's), the charge port door, and ride height through all modes, slowly, twice.
- Verify every recall and FSAM campaign is closed, including the toe-link recall and the water-shield campaign.
- Think hard about the remaining factory warranty as the single most valuable option on the truck, and price extended coverage before you buy, not after. Whatever it costs, our paperwork suggests it's cheap.
- Be honest with yourself about whether you have the time and stomach to self-advocate. Service outcomes in our experience correlate with persistence. If you're not the type to make the fourth follow-up call, factor that in too.
This part isn't just about used Gen 1s. With R2 deliveries starting, I have a serious concern for anyone buying any Rivian right now: I don't see how the service infrastructure, as it currently stands and as it appears positioned to scale, absorbs the demand that R2 is about to uncork.
To be fair: R2 (and to a lesser extent Gen 2) looks like it genuinely improved on a lot of Gen 1's shortcomings. Rivian makes an appealing, well-marketed product, and they clearly learn. But I've never known a vehicle that needs zero service, especially one living somewhere like Vermont. Every R2 sold is a future service appointment—and they're about to sell a lot of them into a network that already struggles with the load from R1 volumes. And I don't have to speculate about that load; I have it in writing from the managers themselves. In February 2025, Chelsea had 27 loaners against 45 vehicles in progress, with none available. In August 2025, the same center was "fully booked through November," a three-month scheduling backlog, before a single R2 hit the road. Add our own paperwork: vehicles sitting at the SC for days or weeks before scheduled work even begins (received-to-ready gaps of up to 23 days on our work orders), and return visits to fix what the last visit caused or missed.
There have been real improvements over our four years, and I want to acknowledge that. But there have also been fresh causes for concern. Our most recent round of work at Hudson was, frankly, very disappointing: multiple trucks had to go right back for additional work, or to correct things missed on the first trip. That's the network before R2 volume lands on it. If you're ordering an R2 expecting Gen 1 lessons to have been learned in the metal, you may be right—but you'll be sharing a service center with all of us, and the math on bays, techs, and appointments is not obviously in your favor. I'd genuinely love for Rivian to prove this concern wrong, and they still have a window to do it.
What Gen 2 gets right (from a lot of loaner miles in several different ones at this point)
Here's a silver lining to the loaner carousel: I've now spent real seat time in Gen 2 R1T and R1S loaners, and there's a lot to like. If you're cross-shopping generations, my impressions:
- The hands-free highway assist is genuinely incredible. It feels much safer than Gen 1's system, lets you bias which side of the lane you sit in, and sensibly hugs the shoulder or gives wide berth when passing trucks. It even works on Vermont dirt roads, which is honestly a little amazing.
- The suspension feels more dialed, tighter and more "correct" than most Gen 1s I've driven. Some of that may just be that the loaners are newer, but the difference is noticeable. And the Gen 2 dual-motor is substantially quieter than the Gen 1 dual.
- Active high beams are fantastic. I really wish I had them.
- The cameras are significantly better. They finally work the way you'd always assumed Gen 1's should. But here's the baffling omission—they still didn't add a rear camera washer. In a Vermont winter that's genuinely miserable: a bright screen blinding you with nothing visible but the smear of slush and road grime on the lens, dim reverse lights, tinted rear glass, and sightlines that give you almost no natural rear visibility at night. I'll probably plumb my own washer nozzle before next winter. It's wild that a truck this expensive, aimed squarely at people who drive in exactly these conditions, ships without one.
- Elevation trim is a nice step up, and the electrochromic tinting roof is a neat party trick. I'd love it even more if it went fully clear (for night-sky viewing) to opaque, or if they just offered a physical shade like the Ioniq 5 and others, but it's slick. (I'd still miss my green interior, though.)
And the things I'd genuinely miss coming from my early Gen 1:
- No 12V in the frunk really stings. I run a water tank with a sprayer hose and an IceCo Go cooler off my frunk's dedicated 12V, and that setup just isn't possible on the newer trucks.
- I also miss the 12V under the center screen.
- The Meridian system still sounds better than the newer "premium" audio, to my ears.
- Green interior is my favorite and I wish they hadn't axed it. It'd be perfect paired with the bronze accents and the rest of the Elevation upgrades.
If you're still planning on buying one after reading all of this—some tips (and my most coveted quality of life upgrades)
- Look seriously into extended coverage, XCare or similar third-party warranties. I've been told Rivian will be offering its own to all owners soon. I'll say this: I love this truck almost as much as (sometimes more than) I hate it, and an extended warranty is the one thing that could make me keep mine rather than sell at warranty's end. That should tell you how central the warranty question is. I can't state how important it is that you have some protection from the potentially catastrophic costs that can be incurred through out-of-warranty ownership of a Rivian.
- Get a Twraps center-console organizer, and their adhesive shelf for under the main display. Both add great storage, and double as a "to-go caddy" for shuttling your stuff in and out of loaners, which, let's be honest, will probably be a recurring part of your life.
- Rock rails, or at minimum running boards, are a must in my book. I'm 6' and still find them far more comfortable for getting in and out; my toddler needs them to climb in unassisted, and my 5'2" partner struggles and finds it uncomfortable without them. The battery pack eats a lot of vertical space, so even though standing clearance isn't unusual for a truck this size (in standard height), the climb up is a big one. Rivian really should have offered these factory. Bonus with something like the Megawatt sliders: the truck can be safely jacked from the rail, which makes tire changes easier, and they protect a genuinely vulnerable part of the vehicle. None of the three service centers I've used has ever tried to refuse service over mine, though I've heard some owners were made to pay to remove theirs before service, which is ridiculous.
- EVSportline makes a really nice MagSafe mount/charger. It can be concealed with minimal work and is a real quality-of-life upgrade.
- SoonishEV's center-console dual MagSafe charger replaces the useless factory one (Gen 2 didn't fix that either) and comes with a storage "bowl" that's actually useful.
- BuiltRight Industries MOLLE panels are great in the bed. I've also been really happy with my T-Mat bed mat; the sliding mat makes reaching into the bed much easier, which matters because the lay-flat tailgate hinge (great for usable space when folded) makes for a long reach otherwise.
- The Rivian-branded tailgate pad is a must for mountain bikers, best one I've seen for any truck from any brand. I run hitch racks when the bed's full on longer trips, but the tailgate pad handles ~90% of my (mostly local, short) bike hauling.
And now (a little more than a few) from along this journey to lighten the mood... featuring a few of the various (brightly colored) loaners we've had along the way. Stay adventurous they said. Little did we know exactly what kind of adventure we were embarking on. We knew we'd bleed being on the cutting edge, but I didn't know how much blood would be involved.
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